Driver's Side Quarter Panel Progress This is the end of the rocker panel. There was not much left to copy so this is what I made.
Driver's Side Quarter Panel Progress This is the under side of the rocker panel patch. I receated the flange and plug welded to the inner rocker panel flange. The weld is needs some all-metal to smooth it out.
Driver's Side Quarter Panel Progress This is an end view of the rocker panel patch.
Driver's Side Quarter Panel Progress Another end view of the rocker panel patch.
Driver's Side Quarter Panel Progress This is a shot with the door closed. It shows the door gap and some of the inner brace. Again not a lot was left to copy so I did the best that I could.
Driver's Side Quarter Panel Progress This is a shot of the brace and a small piece of metal (along the bottom) that will become part of the quarter panel.
Driver's Side Quarter Panel Progress This is a shot of the inner brace. This is the first fit check...it's close but needs alittle more work before welding.
Driver's Side Quarter Panel Progress Here a shot with the door open. Again it's pretty close but needs alittle more work before welding.
Driver's Side Quarter Panel Progress Another angle of the door jam patch.
Driver's Side Quarter Panel Progress I cut this hole in the floor to access the body mount. The cage holding the nut broke when trying to remove the bolt. So I cut this hole and welded the nut to the inner floor brace.
Driver's Side Quarter Panel Progress A quick test fit of the quarter panel, wheel well, and trunk extension. Not so bad for an electronics guy!!!
Driver's Side Quarter Panel Progress This gap was about the same as the original. The original wheel well had a huge glob of seam sealer here. I will most likely do the same.
Driver's Side Quarter Panel Progress This gap is my mistake. Not having much to go on to make the patch. I didn't bend a tab to weld the wheel well to and close this gap. It's an easy Fix :-).
Driver's Side Quarter Panel Progress This body line matches up pretty well. Once the new quarter panel is completely installed it should line up better.
Driver's Side Quarter Panel Progress Again the body line matches up pretty well and once installed it should line up better. It's currently sitting on top of pieces left from the old quarter panel.